02 Jan 2024

Conveyor rollers are an industrial system designed to move, store, and distribute items within a warehouse—another vital function is connecting warehouses to multiple manufacturing or logistics hubs. Roller conveyors reduce the amount of manual handling of the items, which speeds up repetitive load movements using pre-planned circuits. If you are looking for Conveyor rollers, they are available in galvanised steel, mild steel, plastic, and stainless steel.

Understand the conveyor system functioning 

In conveyor systems, a belt typically crosses two or more pulleys. The pulleys may rotate continuously because of the closed loop the strap makes around them. The driving pulley is the one pulley that pulls or drives the belt that moves objects from one location to another. In most configurations of conveyor systems, a rotor drives the driving pulley and belt. The strap is attached to the rotor by friction between the two surfaces. For the belt to move effectively, the driving pulley and idler must rotate in the same direction, clockwise or counterclockwise.

Industries widely using roller conveyors

Roller conveyor systems are widely operated in many industries, primarily manufacturing and logistics, due to their adaptability and utilisation. Roller conveyors are commonly used in a variety of industries, including the following sectors:

  • Food Handling
  • Manufacturing and design
  • Steelmaking
  • Packaging
  • Baggage handling
  • Logistics
  • Mail delivery services

Types of Roller Conveyors

  • Roller bed conveyor belts
  • Flat belt conveyors
  • Modular belt conveyors
  • Cleated belt conveyors
  • Curved belt conveyors
  • Incline/decline belt conveyors
  • Sanitary and washdown conveyors
  • Specialty conveyor belts

Tips to Choose the Suitable Roller Conveyors System

There are several factors to consider while looking for and purchasing the appropriate conveyor system for your warehouse or logistics system. 

  • Safe for operation
  • Adaptable to evolving needs
  • Energy efficient
  • Cost-effective 
  • Reliable 

 Check out the product specifications

In a distribution operation, moving things between functional sections essentially requires the usage of a conveyor system. Therefore, the design, dimensions, and kind of conveyor system to be built will depend on the type of item(s) to be moved.

 Check out the product specifications.

A conveyor system is generally necessary for a distribution operation to move items across functional divisions. Therefore, the type of item(s) to be moved will determine the design, size, and type of conveyor system to be built.

Consider process specifications

Process criteria include elements dictating the conveyor’s motion as well as the particulars of the operational environment.

Look for flow frequency

Seasonal fluctuations and the typical flow rate for your company should be acceptable for your conveyor system.

Transfer conditions

It largely depends on what kind of products you need to transfer and the distance. More significantly, longer products may need gravity rollers, and smaller ones might need a motorised transfer. You can decide based on the size and shape of the product. 

What are the price ranges of conveyor systems?

Most experts suggest setting aside $1,500 for every linear foot of conveyor you need to operate, though. This figure amount takes into account several factors, 

  • Conveyor system type
  • Overall size
  • Required speed
  • Dimensions
  • Method of curve and transfer

Conclusion

A conveyor system is essential for your warehouse. Consider your budget, the pace to complete your work, any space or other restrictions, and your loading and unloading plans before installing the system.